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Jigs and fixtures , Pins , 3-2-1 principle , Machine tools , Production ,GATE & ESE

 Chris Strikes Long Raining Sixes!

C - clamping

S - strikes

L - locating

R - raining

S - safety

Clamp:


  • Used for miscellaneous supports at miscellaneous positions.
  • Used when jig and fixture fail to perform requisite.
Jigs:
  • Hold and support workpiece
  • Guides the tool for machining at a specific position.
  • Lighter in construction
  • Not fixed with machine
  • eg: jig plate - interference fit , drill- bush: clearance fit
Fixtures:

  • Holds and support workpiece
  • Heavier in construction
  • Fixed with machine
  • Do not judge the tool but provides reference for machining w.r.t. workpiece.
  • Continuous path operation can be performed.
  • eg : setting block - milling fixture , 3 jaw chuck - turning fixture
V - locator : it is used to locate or support circular and semi circular objects.


3-2-1 principle:

  • A - primary datum 
  • B - secondary datum
  • C - tertiary datum
  • 3,2, 1 are number of locating positions
  • Total 6 supports are there: 3 - A , 2 - B , 1 - C
  • Providing  support to the primary datum translational motion along negative z axis , rotational motion about x and y axis will be restricted so 5 DOF will be arrested.
  • Providing support to secondary datum , translational motion along negative y and rotational motion about z axis will be restricted so 3 DOF will be arrested.
  • Providing support to tertiary datum , translational motion along negative x will be restricted so one DOF will be arrested.
Note: using 3-2-1 principle all together 9 DOF will be arrested and 3 DOF will be allowed that too along cartesian axis , for loading / unloading , clamping /unclamping and for necessary machining motions.

Pins:

  1. Supporting pins: fixed pin , adjustable pin , for workpiece without holes
  2. Locating pins: for workpiece carrying holes
  3. Jack pin : adjustable gaps used in screw jack , in salloon chair
  4. Diamond pin : it controls the variation in centre position between two holes
Ejectors:

  1. Easy removal of workpiece from the support after machining is performed.

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